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Technical Bulletins page title

No. 7
Minimum Calibration and Training Requirements for ATI

Aerosol Photometers At a minimum, one 8-hour training session at the ATI facility is required to learn proper aerosol photometer calibration and service.

To properly calibrate and service an aerosol photometer, an appropriate work area is required. The work area should be equipped with a complete set of hand tools, special instrumentation and equipment, as listed below. All instrumentation should be certified by the NIST (National Institutes of Science and Technology) or other recognized organization.

• A 100 micrograms per liter aerosol source for both Poly-Alpha Olefin (PAO) & Di-2-Ethylhexyl Phthalate (DOP).

------------ATI part T930-1118 (120VAC), T930-1187 (220VAC) or equivalent.

• A pico-ampere Source capable of supplying down to 1 x 10 -11 DC amperes.

------------Keithley model 6220 or equivalent.

• A digital multi-meter capable of measuring 1 millivolts to 700 volts, AC/DC, with a minimum of four digits of resolution.

------------Fluke model 45 or equivalent.

• Electronic balance with 1-milligram resolution (0.001 gram).

------------Model FX-200, manufactured by AnD, or equivalent

• Vacuum source, 32 lpm minimum @ 5" mercury.

------------Gast model 1531 or equivalent.

• Hygrometer & thermometer for recording relative humidity and temperature.

• A pressure indicator, 0 to 60-psig, with a .25psig resolution.

• A flow meter or gas meter capable of measuring 28.3 lpm ± 0.5 lpm.

The aerosol source is to adjust the internal reference features to the correct level. ATI can provide this aerosol source that employs both Poly-Alpha Olefin (PAO) and DOP Aerosol Generator. To validate the 100 micrograms per liter aerosol source the electronic balance is used to perform a gravimetric verification of the aerosol concentration. The balance, in conjunction with a 47-millimeter filter media holder and correct pickup media, can be used to gravimetrically validate and verify that the aerosol source is producing the correct concentration level of 100 micrograms per liter (ug/l). Gravimetric verification should be performed on a monthly basis.

The flow meter or gas meter is used for two purposes. The main purpose is validation and verification of the aerosol photometer flow, which should be 28.3 ± 2.83 lpm. The other purpose is to monitor and measure the amount of flow drawn through the 47-millimeter pickup media when validating the 100-ug/l-aerosol source.

The pico-ampere source is used to drive the photometer electronics and readout with controlled signals that are NIST traceable.

The NSF and most ISO-9000 quality programs use the pressure indicator to provide calibration data on aerosol generator pressure gauges that is now required.

• Optional - A traceable laser aerosol spectrometer may be used to provide calibration data on aerosol generator particle size distribution. Companies with ISO-9000 quality programs may require this.

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