- Flat Sheet Filter Media
- HEPA / ULPA Grade
- Electret media
- Filtering Face Pieces
- Medical Device Filters
- PAPR Filters
Key Features & Benefits
- 100% Sampling Aerosol Detection System
- Three flow rate options up to 170 L/min
- Best-in-Class Differential Pressure Measurement Accuracy
- Measure Filter Efficiency up to 99.9995%
- Patented Aerosol Replenishment System Eliminates Production Downtime
- Automatic, Hybrid & Manual Configurations
- Quiet – Ideal for QC and R&D Labs
Meets Global Industry Standards
- NIOSH 42 CFR Part 84: Respiratory Devices
- ISO 23328: Breathing System Filters for Anesthetic and Respiratory Use
- GB 2626: Respiratory Protective Devices
- GB 19083
- GB/T 32610
- YY 0469
- EN 13274-7:2019 Paraffin Test
- ASTM F3502-21
Delivering Best-in-Class Performance and Low Cost of Ownership
The 100X is a highly accurate, flexible test rig for a wide range of filter media types designed to optimize production yields while delivering the lowest cost of ownership.
100% Sampling Aerosol Detection System
The 100% Sampling Aerosol Detection System is capable of testing a wide range of HEPA and ULPA filters, up to 99.9995% efficiency. Its innovative design provides a single source of truth, reduces potential sampling errors inherent in legacy designs and with fewer, more robust parts, reduces serviceability costs while increasing equipment uptime.
Best-in-Class Differential Pressure Management Accuracy
The 100X can be configured with your choice of four differential pressure measurement ranges, providing highly accurate, repeatable results that minimize false failures, while increasing both production yields and confidence in the test results.
Automatic, Hybrid & Manual Configurations
The 100X can be configured at time of order to operate three ways:
- A Manual version is ideal for lab use or production lot testing that requires the operator to initiate the test using ergonomic photoelectric actuators. A test fixture for 100 cm2 flat sheet media is included.
- The Automatic version integrates seamlessly with a customer designed, PLC-driven, automated production line and is ideal for 100% in-line non-destructive product testing. The unit is controlled via communication ports and becomes a client device to the automated production line.
- The Hybrid version provides the versatility to operate in Manual mode using the local test fixture or can be switched to Automatic mode using a remote fixture in an automated production environment.
Wide Range of Aerosol Flow Rates
The 100X is capable of air flow rates between 10-170 liters per minute, providing flexibility to test a wide range of filter types. Integrated flow controller keeps flow rates constant leading to more accurate results.
Oil or Salt Aerosol Generation
The 100X is available in either an Oil (DOP, PAO, Paraffin) or Salt (NaCl) aerosol generation models. The patented Aerosol Solution Replenishment System is a separate 2-liter reservoir tank that increases productivity by eliminating the need to shut down production to refill the generator. For salt-based test systems, the replenishment system mitigates aerosol concentration and size / distribution shifts due to dynamic salinity.
Other Features include:
- LCD touch screen user interface
- USB; RS232; PLC-Controls (for Automatic, Hybrid version)
- Compartmentalized design, with easy access for filter replacement and serviceability
|1||Canopy Exhaust Connection||1000665|
|2||Power Cord||120V: 6700179 or 240V: T2E0-0063|
|5||Allen Wrench||3mm: 4800275|
|6||Ball End Hex Drivers||4mm: 4800264 2.5mm: 4800265 9/64”: 4800266|
|7||Gravimetric Filter Holder||9300225||N/A||9300225|
|8||47mm Gravimetric Filter Holder Assembly||N/A||9300486|
|10||Gravimetric Test Media (T100-0240)||N/A||T100-0804|
|11||Greenline Penetration Verification Media||5500175|
|12||Gravimetric Test Media||5500165||N/A||5500165|
|13||Refill Jug with Cap||4100172
|15||Reagent Grade NaCl,
|16||1000mL Graduated Cylinder||4900132||N/A||4900132||N/A||4900132||N/A|
|18||Oil Drip Jar||N/A||20-00777-001||N/A||20-00777-001||N/A||20-00777-001|
|20||Oil Drip Jar Bracket||N/A||10-00530-001||N/A||10-00530-001||N/A||10-00530-001|
|21||5ft Aerosol Line (2)||N/A||5200192||5200155||5200192||5200155|
|22||5ft Pressure Lines||N/A||20-00754-001|
|Not Shown||Aerosol Line Fittings||N/A||0600503, 0600505|
|Not Shown||Pressure Line Fittings||N/A||5100497, 5100785|
|Not Shown||1 Gal. DOP Reagent||N/A||T100-0627||N/A||T100-0627||N/A||T100-0627|
|Not Shown||1 Gal. PAO Reagent||N/A||T000-1075||N/A||T000-1075||N/A||T000-1075|
|Not Shown||MSDS – NaCl||1800214||N/A||1800214||N/A||1800214||N/A|
|Not Shown||MSDS – DOP or PAO||1800100 1800101||N/A||1800100 1800101||N/A||1800100 1800101||N/A|
|Performance & Product Specifications|
|Unit||100Xp (Oil)||100Xp (Paraffin)||100Xs (Salt)|
|Standards||NIOSH 42CFR Part 84 or Equivalent||EN13274-7:2019||NIOSH 42CFR Part 84 or Equivalent|
|Reagents||DOP, PAO-4||Paraffin Oil||NaCl|
|Primary Aerosol Reagent||CAS# 8012-95-1
Density: 0.818 – 0.875 g/cm³
Dynamic Viscosity: 0.025Pa*s – 0.080 Pa*s
Kinematic Vicosity: <35mm²/s
Kinematic Viscosity: @40C: 13.5-16.5mm²/s
|4% NaCl solution by weight|
|Replenishment Reagent||0.9% NaCl solution by weight|
|Available Configurations||Manual, Hybrid and Automatic|
|Count Median Diameter (CMD)||0.185μm ± 0.02||0.29 – 0.45μm||0.075 μm ± 0.02|
|Mass Mean Diameter (MMD)||0.3μm||Not specified by the Standard||0.26 μm|
|Geometric Standard Deviation (GSD)||≤ 1.6||1.6 – 2.2||≤ 1.86|
|Concentration (mg/m3)||80 – 120||15 – 25||15 – 25|
|Concentration (mg/m3) High Flow||40 – 60|
|Flow Rate Options||10 – 120 L/min (0.18 – 4.2 SCFM)|
|10 – 40 L/min (0.18 – 1.4 SCFM)|
|High Flow Option||10 – 170 L/min
(0.18 – 6.0 SCFM)
|Aerosol Flow Accuracy||Accurate to ± 0.4% of reading, plus ± 0.2% full scale|
|Dynamic Range||0.1 μg/m³ to >200 mg/m³, accurate to ± 1% of reading|
|Pressure Range Options||0-25 mm H²O/0-245Pa|
|0-50 mm H²O/0-490Pa|
|0-100 mm H²O/0-981Pa|
|0-250 mm H²O/0-2452Pa|
|Accuracy||±0.25% of full scale|
|Test Fixture||Standard Size: ID 11.4 cm (4.5”)|
|Stroke Height: 14.6 cm (5.75”)|
|Custom Test Fixture||On Unit: ≤ 17.78 cm (7”) OD, 15.24 cm (6”) ID|
|Off Unit: No Size Limit|
|Communication Ports||USB; RS232; Data Connection; PLC-Controls (Automatic, Hybrid version)|
|Power||110VAC , 5.5A; or 220VAC, 2.5A (50/60 Hz)|
|Compressed Air||396 L/min at 6.2 bars ± 0.35 Bar (620 KPa ± 35 KPa)
or 14 SCFM at 90 psig ± 5.0 psig
|Air Supply Line ID||>9.5 mm (0.375”)|
|Dimensions (L x W x H)|
|100X Main Unit||71 cm x 69 cm x 89 cm (28” x 27” x 35”)|
|Optional Base||71 cm x 69 cm x 76 cm (27” x 28” x 30”)|
|Optional Exhaust||42.5 cm x 62.8 cm x 40.6 cm (16.75″ x 24.75″ x 16″)|
|100X Main Unit||75 kg (165 lbs)|
|Optional Base||38.6 kg (85 lbs)|
|Optional Local Exhaust||20 kg (44 lbs)|
|Compliance||CE, RoHS, FCC, CSA|
PPE Mask Testing
Respirator mask testing is quick and easy with the 100X and optional mask test adapter. Test N95, KN95, FFP, and P100 style respirator masks with confidence. Perform quality control and validation tests to ensure each mask meets industry standards, including NIOSH 42 CFR Part 84, GB 2626, EN 13274-7:2019, and ASTM F3502.
The mask test adapter is an airtight fixture that securely holds a variety of mask styles in place while performing efficiency and resistance tests.
Ideal for cup and duck bill style masks commonly seen with N95, KN95, FFP, and P100 respirators.
Features & Benefits
- Quick, reliable and easy mask adhesion ensures accurate results
- Accommodates a wide range of N/KN/FFP mask types and sizes
- Sturdy, light weight, acrylic design protects the mask under test
- Affordable, minimal cost per test
- Uses easy to procure, non-toxic adhesive
- Designed exclusively for the 100X
Mask Testing in 4 Easy Steps!
1. Secure Mask to Substrate
The mask is secured to an acrylic substrate using readily available putty. The putty is placed over the edges of the mask to hold it in place. Care is taken to avoid placing putty over the filtration area, as doing so could result in inaccurate test results.
2. Place Substrate with Mask in Mask Test Adapter
The substrate with mask attached are placed on to the mask test adapter base by aligning the two holes in the substrate with the pins on the adapter base. The cover is then placed on top of the mask.
3. Perform a Test
Place the mask test adapter into the test fixture. Follow the on-screen instructions to begin the test. An instantaneous penetration test takes only 10-15 seconds to complete. The mask adapter can also be used for load testing.
4. Clean and Reuse
When finished remove the mask test adapter from the 100X. The mask test adapter and the substrate can be cleaned and reused for future tests.
|Material of Construction||Acrylic|
|Dimensions||8 L x 8 W x 5.5 H inches (20 L x 20 W x 14 H cm)|
|Items Included with Mask Test Adapter|
|1||Mask Test Adapter||20-00840-001||Acrylic case used to protect respirator masks while testing||ATI|
|1||Substrate for Mask||10-00858-001||Reusable surface that the mask is attached to||ATI|
|1||Wire Frame||80-0877-001||Wire frame for mask support||ATI|
|12||Putty||72-00843-001||Removable, non-toxic material used to adhere the mask to the substrate||ATI or Loctite website|
Want to learn more? Watch a brief overview video.
The 100X can be supplied with an optional local exhaust module to filter all aerosol exhaust when facility exhaust ducting is not available. The local exhaust module is designed with a convenient differential pressure gauge to help determine when to replace the internal HEPA filter. To extend the life of the HEPA filter, turn the 100X off or place it in standby mode when not in use. NOTE: the local exhaust is designed for use in manual mode.
- Reliable local exhaust module, ideal when facility exhaust is not available
- Convenient differential pressure gauge to help determine when to replace the internal HEPA filter
A large base cabinet, convenient for storing manuals and tools is available as an option. The cabinet is equipped with heavy duty locking swivel casters enabling the 100X to be easily moved wherever you need it.
- Large 71 cm L x 69 cm W x 76 cm H (27 in x 28 in 30 in) cabinet convenient for storing manuals and tools
- Large 12.7 cm (5 in) heavy duty locking swivel casters for portability and stability
The Mask Test Adapter enables testing of N95, KN95 and FFP-style respirator masks with the 100X. The Mask Test Adapter is an airtight fixture that securely holds the mask being tested. The adapter allows the aerosol to enter the adapter and challenge the mask according to industry standards. When the test is complete, the mask can be easily removed and then the substrate and adapter can be cleaned and prepared for the next mask test.
- Quick, reliable and easy to use
- Sturdy, light weight and reusable
|1||Local Exhaust Module||9300224|
|2||Base Storage Cabinet||9300227|
|3||Mask Test Adapter||